IS220PAICH1B - Analog Input/Output Module

Functional Description

IS220PAICH1B Analog I/O Pack

The IS220PAICH1B is a GE Analog I/O pack from the Mark VIe series. The PAIC pack serves as the electrical interface between one or two I/O Ethernet networks and an analog input terminal board. The pack includes a processor board shared by all Mark VIe distributed I/O packs and an acquisition board dedicated to the analog input function.

IS220PAICH1B Functional Description

The pack can handle up to ten analog inputs, the first eight of which can be configured as 5 V or 10 V inputs or 0-20 mA current loop inputs. The last two inputs can be set to 1 mA or 0-20 mA current inputs.

The load terminal resistors for the current loop inputs are located on the terminal board, and the PAIC senses voltage across these resistors. The PAICH1 also has two 0-20 mA current loop outputs. The PAICH2 includes additional hardware to support 0-200 mA current on the first output.

The pack is powered by a three-pin power input and two RJ45 Ethernet connectors. Output is via a DC-37 pin connector that is directly connected to the associated terminal board connector. LED indicator lights provide visual diagnostics.

Processor Features

The processor board is linked to an acquisition board dedicated to the function of the I/O pack or module. When input power is applied, the soft-start circuit increases the voltage available on the processor board. The local power supplies are turned on in sequence, and the processor reset is disabled.

After finishing self-test routines, the processor loads application code specific to the I/O pack or module type from flash memory. The application code reads board ID information to ensure that the application code, acquisition board, and terminal board are all correctly matched.

Auto-Reconfiguration

The Auto-Reconfiguration feature allows the operator to replace I/O packs without having to manually reconfigure each pack or module.

When the controller detects an I/O pack booting with a different configuration and the Auto-Reconfiguration feature is enabled, a reconfiguration file is automatically downloaded from the controller to the I/O pack. The bootload, baseload, firmware, and parameters are all reconfigured.

Unless it already has the latest version, each I/O pack is updated with the current configuration that matches the configuration used by the controller.

Analog Input Hardware

For all ten input channels, the PAIC accepts input voltage signals from the terminal board. An analog multiplexer block, several gain and scaling options, and a 16-bit analog-to-digital converter comprise the analog input section (DAC).

Depending on the input configuration, the inputs can be configured as 5 V or 10 V scale signals. When configured for current inputs, the terminal board includes a 250 burden resistor that produces a 5 V signal at 20 mA.

Analog Output Hardware

The PAIC has two 0-20 mA analog outputs that can operate at 18 V compliance in simplex or TMR mode. A 14-bit DAC sends a current reference to the PAIC's current regulator loop, which detects current in both the PAIC pack and the terminal board.

Each analog output circuit also includes a normally open mechanical relay for enabling or disabling output operation. The relay is used in a TMR system to remove a failed output, allowing the remaining two PAICs to create the correct output without interference from the failed circuit.

When the suicide relay is deactivated, the output opens through the relay, short-circuiting the PAIC's analog output from the terminal board's customer load.

IS220PAICH1B Characteristics

• Number of channels: 12 channels per terminal board (10 AI, 2 AO)
• Input span: 1 - 5 V dc, ±5 V dc, ±10 V dc, or 0-20 mA (Inputs 1-8), 0-20 mA or ±1 mA (Inputs 9-10)
• Input converter resolution: 16-bit analog-to-digital converter
• Scan time: Normal scan 5 ms (200 Hz). Note that maximum controller frame rate is 100 Hz
• Power consumption: 5.3 W typical, 6.2 W worst case
• Compressor stall detection: Detection and relay operation within 30 seconds